Technical Cleanliness Laboratory – a guarantee of quality and compliance with standards
In today’s industry, where requirements for the technical cleanliness of components and production processes are becoming increasingly stringent, precise and reliable cleanliness testing is of key importance. This is why accredited technical cleanliness laboratories have been established: thanks to modern technologies and compliance with international standards such as ISO 16232 and VDA 19, they deliver reliable and repeatable results.
What is a technical cleanliness laboratory?
A technical cleanliness laboratory is a specialised testing facility that performs analyses and measurements of the cleanliness of the surfaces and interiors of technical components. The purpose of this testing is the detection and the quantitative and qualitative assessment of contamination that may adversely affect the functioning of parts in industrial systems, particularly in industries such as automotive, aviation and electronics.
Our accredited technical cleanliness laboratory (No. AB1836) provides services covering the full range of testing in accordance with the requirements of the most important industry and international standards, such as:
- ISO 16232 – the standard governing the methodology of technical cleanliness testing of automotive parts,
- VDA 19, VDA 19.1, VDA 19.2 – German guidelines defining detailed procedures and methods for testing the cleanliness of components and assembly systems.
Accredited technical cleanliness laboratory – what sets us apart?
As one of the leading accredited technical cleanliness laboratories in Poland, we offer both mobile solutions in the form of container laboratories and complete laboratory installations in existing industrial facilities, including clean rooms. Our laboratories are fitted with state-of-the-art equipment that meets the highest quality standards and enables even the most demanding projects to be carried out.
- ISO 16232 – the standard governing the methodology of technical cleanliness testing of automotive parts,
- VDA 19, VDA 19.1, VDA 19.2 – German guidelines defining detailed procedures and methods for testing the cleanliness of components and assembly systems.
Modern LIMS management systems – PureLab Soft
In every laboratory, we implement advanced laboratory process management systems (LIMS), such as PureLab Soft, which fully comply with the requirements of the ISO 17025 standard. This software enables:
- Comprehensive management of data and samples,
- Automation of reporting and results archiving processes,
- Easier quality control and auditability of all testing stages,
- Integration with measuring and monitoring devices.
In addition, we use PureSensors environmental sensors, which enable continuous monitoring of conditions in clean rooms, such as temperature, humidity and the level of airborne contamination. This guarantees that test conditions are always stable and compliant with international standards.
Technical cleanliness laboratory equipment
Our laboratories are fitted with specialised testing equipment that enables precise and repeatable cleanliness tests to be carried out. The equipment includes, among other things:
- Extraction washers — enabling the use of various sample cleaning methods, such as spray, flow-through and ultrasonic methods. This approach makes it possible to remove contamination effectively from complex surfaces and the interiors of parts,
- Automatic particle-counting microscopes — compliant with the VDA 19.1, VDA 19.2 and ISO 16232 standards, which enable detailed quantitative and qualitative analysis of contamination in terms of both particle size and particle characteristics,
- Precision balances and moisture analysers — ensuring accurate measurement of contamination mass and efficient drying of samples before further analysis,
- Complete sets of laboratory furniture and accessories — which guarantee ergonomic and safe working conditions for staff.
Norms and standards in the technical cleanliness laboratory
Conducting tests in an accredited technical cleanliness laboratory requires strict adherence to the applicable norms and standards. Our laboratory carries out testing in accordance with:
- ISO 16232 — the most important standard on methods for assessing the technical cleanliness of automotive parts. This standard specifies in detail the procedures for sampling and the methods for cleaning, classification and quantitative assessment of contamination,
- VDA 19, VDA 19.1, VDA 19.2 — a set of guidelines that supplements the ISO 16232 standard with detailed methods for testing and classifying cleanliness in the industrial environment, particularly in the automotive sector.
As a result, our work meets the highest requirements of customers and certification bodies, which translates into fully reliable and repeatable results.
Container laboratories and clean rooms – flexible solutions
One of the major strengths of our offer is the ability to supply fully equipped, mobile container laboratories that can be installed quickly at any location. This solution allows testing processes to be launched quickly wherever they are most needed, without the need for costly and time-consuming adaptation of existing buildings.
In addition, we offer laboratory installations in existing facilities, including clean rooms that meet the requirements of high air cleanliness classes. Such an environment is essential for testing that requires exceptionally low levels of contamination, as it guarantees full control of conditions during measurements.
Comprehensive service and support for customers
Our accredited technical cleanliness laboratory means not only modern equipment and compliance with standards, but also expert support and consulting at every stage of cooperation. We help customers with:
- Selecting appropriate test methods and procedures,
- Interpreting results and reporting,
- Implementing corrective actions and optimising production processes,
- Carrying out audits and certification of compliance with standards.
As a result, our work meets the highest requirements of customers and certification bodies, which translates into fully reliable and repeatable results.
Summary
A technical cleanliness laboratory is an essential element in ensuring the high quality and reliability of manufactured components in many industrial sectors. As an accredited technical cleanliness laboratory, we offer comprehensive testing services in line with the most important standards, such as ISO 16232 and VDA 19.
Our laboratories, both mobile and stationary, are fitted with modern equipment and management systems that guarantee accurate and repeatable measurements. As a result, our customers can be confident that their products meet the most stringent technical cleanliness requirements.